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Customized and feeding system

Full automatic turning dish feeding and packing machine system

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Application :mainly for packing rice crackers, marshmallows, oatmeal chocolate, crisp candy, pine cones, nut crisps and other products with regular appearance. The front end can be connected to the production line to realize automatic continuous feeding, or manual feeding.

● This packaging line consists of three structures: feed, material management and packaging. Each one has corresponding speed adjustment and product size information input.

● The feeding structure is specially designed to effectively protect the integrity of the whole chocolate bar.

● The method of rising and sinking is suitable for chocolate bars characteristics and meets the feeding speed requirements.

●  High-precision and sensitive SICK electric eye tracking system, accurate material position control.

● This product adopts stainless steel structure, humanized design. Which makes installation, disassembly and maintenance simple and fast.

Why Need Automatic Feeding and Packaging System?

 Promote the packing capacity. 

● Increasing the efficiency of packing chocolate bars,candy bars,peanut bar, energy bar or others food bar.

 Majorpack's full automatic packing system can reduce your time to packing chocolate bars or food bars.

 Reducing the number of employees in the production line as most functions are automatic.

Ensure the hygiene of packaged food

The machine will boost  the production and maximize profits in the long run.

 

The Full Automatic Feeding and Packaging System Mainly Include:

 Automatic feeding conveyor

 Power baffle

● Steering structure

 Servo control Candy bar/Chocolate bar horizontal flow packing machine

 small carton box machine (Optional)

Big carton box sealing machine (Optional)

Advantages

Nice Price

 Supply by factory directly.

Packaging Line Solutions Customization Is Available 

● Experienced engineer team is always here for you. (over 20 years experience in the packing machine industry)

Quality Assurance 

 Products with CE, ISO, Patent, Quality Assurance Certifications. High-tech enterprises certificate.

Fast Delivery & Professional After-sales Service 

 With more than 50 workers in the production team. 

Time-saving, Cost-saving, High Efficiency 

 This equipment could be connected with the production line directly. Full automatic feeding-alignment-orienting-distributing-packing, all in one line. 

Machines Works Stable

 Adopt multi-variable frequency speed control, servo drive control.

Easy To Operate

 Adopt colored touch screen, easy operation and adjustment, fault display, data storage function, to operate easily for changing different size products.

Production Guarantee

 Equipment designed by product characteristics to avoid products extruding. When the product is in fail condition, remove unacceptable one without stopping machines.

How to Adjust the Automatic Feeding and Packaging System?

 Ensure that the raw materials are in plenty of supply to ensure that the machine does not stop.

 Ensure that you enter the correct packing parameters in the PLC control system to allow smooth operations.

Confirm whether the electrical wires are loose, and check whether they are well connected.

 Regular cleaning and maintenance of the machine will keep the machine in perfect working conditions at all times.

How to Choose the Automatic Or Semi-auto Packing Machine?

Semi-auto  flow packaging

Full Automatic Feeding and Packing System

Small production

Big production capacity

Manually feeding the candy bar/chocolate bar

Directly connect the candy bar/chocolate bar production machine

Handling, a certain degree of wear and tear

Hand contact and handling effectively reduce wear

Operation technicians must be familiar with packaging machinery foundation

Intelligent operation, few manual operations, saving time

Lower machine cost

Valuable price

The footprint of the machine is relatively small

Customized footprint

Model

Turning dish feeding and packing system

Feeding style

Customized

Feeding lane

Depends on capacity

Line speed

Depends on capacity

Adapted packaging machine model

MP-100,MP-180,MP-580,MP-1000,MP-30000etc

Packing speed

400-1000bags/min. (Can customized)

Material in contact product

SUS304 stainless steel and food approval

Body frame

*Carbon steel with painted surface

*SUS304 stainless steel (Optional)

Power supply time

220V 1Ph 50Hz

 

 

Application:

| Bakery products:Bisuit,Cookies,Bread,Cake,Bun etc.
| Dry food:Chocolate,Cereal bar,Ham sausage,Instant noodles etc.

| Frozen foods:Ice cream,Popsicle,Dumpling,Steam stuffed bun,Frozen meat
| Medical supplies:Mask,Medicine
| Daily necessities
| Hardware

Optional auxiliary equipment/function

| Date printer - Ink roll printer, thermal transfer printer, ink jet printer
 | Labeling machine
 | Nitrogen generator
 | Metal detector
 | Weight detector
 | Multi-head weigher
 | Deoxidizer sachet feeder
 | Seasoning sachet feeder
 | Multi-language interface
 | Visual Identity System
 | Gusset device
 | Achol spray device
………….
Any other customized function

Feature

l Sanitary machine design allows for easy clean-up

l Reliable Control system

l Robust machine construction

l Various width belt available

l No product, no pack

Composition

Pizza packing line including transition feeding unit, auto feeding unit, control system and packing machine, through the sensor detection to achieve continuous production, low rejection rate, beautiful packaging effect

Maintenance and inspection

1. Maintenance and clean for machine every day or every shift.

(1) Clean the machine each time after packaging.

(2) Turn off the power before cleaning the machine to low the temperature of heating part.

(3) Never spray the water or steam directly on the machine when cleaning.

(4) Main components to be cleaned:

*Remove the product chips store up in the conveyance line of the product by compressed air or in other way.

*Brush off the film chips adhered to the sealing surface by the wire brush applied with the silicone oil.

*Clear the dirt on the control panel, safety cover and operating surface by a piece of soft cloth.

*Conductive ring of the mid sealing tool and end sealers: clean it once a week or two weeks. Clean the conductive ring by the back of the sandpaper with the master power off.

 

2. Maintenance and clean for machine every month.

(1) Apply the lubricating grease on the bearing of the end sealers.

(2) Apply the lubricating grease on the gear and chain (pulley) of the driving unit.

(3) Check the tightness of the chain and belt of the driving unit, and tighten the loosed one.

(4)Check the tightness of the fastening screw or nut of all parts, and tighten the loosed one.

 

3. Relevant inspection for machine once a half year.

(1) Check the wear intensity of the belt of the driving unit, and replace the worn-out one.  

(2)  Check the wear intensity of the rubber roller, and replace the one affecting the film advancing effect.

(3) Properly adjust the brake unit of the film-carrying roller.

(4)  Check all wearing parts, and immediately replace the damaged one.

(5) Check the fastness of the wiring on the electrical terminal plate, and tighten the loosed one. Check the inverter, programmable controller and circuit board, and remove the dust or dirt on them by the compressed air.

 

4. Maintenance and clean for machine every day or every shift.

(1) Clean the machine each time after packaging.

(2) Turn off the power before cleaning the machine to low the temperature of heating part.

(3) Never spray the water or steam directly on the machine when cleaning.

(4) Main components to be cleaned:

*Remove the product chips store up in the conveyance line of the product by compressed air or in other way.

*Brush off the film chips adhered to the sealing surface by the wire brush applied with the silicone oil.

*Clear the dirt on the control panel, safety cover and operating surface by a piece of soft cloth.

*Conductive ring of the mid sealing tool and end sealers: clean it once a week or two weeks. Clean the conductive ring by the back of the sandpaper with the master power off.

 

5. Maintenance and clean for machine every month.

(1) Apply the lubricating grease on the bearing of the end sealers.

(2) Apply the lubricating grease on the gear and chain (pulley) of the driving unit.

(3) Check the tightness of the chain and belt of the driving unit, and tighten the loosed one.

(4)Check the tightness of the fastening screw or nut of all parts, and tighten the loosed one.

 

6. Relevant inspection for machine once a half year.

(6) Check the wear intensity of the belt of the driving unit, and replace the worn-out one.  

(7)  Check the wear intensity of the rubber roller, and replace the one affecting the film advancing effect.

(8) Properly adjust the brake unit of the film-carrying roller.

(9)  Check all wearing parts, and immediately replace the damaged one.

Check the fastness of the wiring on the electrical terminal plate, and tighten the loosed one. Check the inverter, programmable controller and circuit board, and remove the dust or dirt on them by the compressed air.

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